Teeyer Main AAC Equipment
Pouring Mixer |
Horizontal Cutting Machine |
Cross Cutting Machine |
Tilting Table |
Finished Product Clamping Hoister |
Separator |
AAC Production Process
Teeyer Whole Production Line,including 6 processing sections |
1. Raw Material Processing Section
The foundational ingredients for creating autoclaved aerated coagulation products typically encompass a blend of sand (commonly sourced from fly ash), lime, cement, gypsum, and aluminum powder or paste. These compounds form the essence of the mixture, laying the groundwork for sustainable and efficient production.
This crucial phase is dedicated to the intricate processing and strategic storage of all raw materials, ensuring that each ingredient is meticulously prepared and maintained for optimal quality and performance in the manufacturing process.
2. Automatic Steel Mesh Fabricating
& Circulation
This segment forms the core of the operation, indispensable for crafting robust and enduring autoclaved aerated concrete slabs. It embodies the precision and technological prowess necessary for high-quality production.
This essential segment focuses on the crafting of steel mesh (or mesh cage) required for autoclaved aerated concrete plates. It includes both manual and automated mesh hanging processes, alongside the seamless, automated circulation of the entire assembly frame—ensuring efficiency and consistency throughout.
3. Pouring and Pre-curing Section
This is a critical juncture in the manufacture of premium quality autoclaved aerated concrete slabs, where precision and care ensure the integrity and excellence of the final product.
This section is dedicated to the exacting fabrication of steel mesh (mesh cage) vital for autoclaved aerated concrete plates. It involves manual (or automated) mesh hanging, coupled with automated circulation of the assembly framework, ensuring meticulous and flawless production.
4. Cutting Section
During this phase, the mold frame carrying the billet body undergoes demudding via a turning crane. The blank body, together with the side plate, is positioned on the cutting car for a comprehensive cutting process—lateral, horizontal, and vertical—to achieve the desired product shape with precision and accuracy.
The process concludes with the ground turning table, facilitating the efficient removal and recycling of corner waste from the cut body, ensuring sustainability and minimizing material wastage.
After waste removal, the blank body is meticulously finalized using the marshalling crane and marshalling ferry car, guaranteeing a seamless transition to the next production phase, ensuring uninterrupted flow and efficiency.
5. Autoclaving Section
The expertly assembled cakes are transported with precision into the autoclave tank, where they undergo sustained pressure treatment by the precision-driven traction mechanism and the efficient ferry cart. This ensures that the products are cured to perfection, ready for the next stage of production.
Post-autoclaving, the cured products are gracefully extracted from the autoclave by the ferry cart and smoothly transported to the final product packaging section, ensuring each product retains its quality and integrity.
6. Finished Products
Classification & Packaging
The freshly steamed cakes from the autoclave are subjected to a meticulous sorting process. They are then expertly palletized, carefully packed, and transported to the storage yard by sophisticated packaging and conveying equipment, ensuring efficiency and preserving product quality through precise separation and organization.
Company Introduction
Welcome to TEEYER, where the art of precision harmoniously aligns with groundbreaking innovation. Teeyer Intelligent Equipment Corp., Ltd. emerges as a prestigious front-runner in the thriving realm of autoclaved aerated concrete block production equipment. We offer exceptional, top-tier solutions that are meticulously crafted to redefine the highest industry standards.
With an illustrious legacy that spans an impressive 30 years, TEEYER remains steadfastly committed to the mastery of designing and manufacturing cutting-edge AAC block production lines and construction equipment accessories. Our all-encompassing solutions meticulously address every aspect of the AAC production process, from the initial design phase to our unrivaled after-sale service excellence. Our state-of-the-art production line highlights meticulously engineered components including the robust jaw crusher, precision AAC cutting machine, autoclave, reliable separator, and an extensive array of essential accessories, all ensuring seamless and efficient manufacturing processes.
Our Workshops and Equipment:
Teeyer proudly operates eight world-class, state-of-the-art workshops. Each facility is outfitted with cutting-edge processing equipment that aligns perfectly with international standards. Our facilities are graced with an impressive array of advanced tools, including high-precision plasma cutting machines from Sweden, laser cutting machines for unparalleled precision cutting, as well as a powerful 2000-ton hydraulic press for formidable metal plate processing. Furthermore, our sophisticated machining arsenal includes the Taiwan vertical machining center, CNC gantry boring and milling machine, and horizontal machining center. Each of these tools works in harmony, fostering unmatched precision and extraordinary efficiency in every product we meticulously craft.
Such high-end equipment constitutes the backbone of our AAC equipment lineup, guaranteeing exceptional precision, remarkable durability, and unwavering reliability. This ensures that our esteemed clients consistently receive the finest in quality and performance.
Senior Executive and Sales team Teeyer sales team is divided into 8 regional parts, including 5 Chinese sales teams and 3 overseas sales teams. |
Teeyer's Highlight Moment
Celebrating a historic milestone in our illustrious journey, Teeyer became the inaugural AAC Equipment Supplier in China to secure a listing on the Main Board of the prestigious Shanghai Stock Exchange on October 23, 2023. This monumental achievement emphasizes our relentless dedication to excellence and innovation in the field.
Teeyer Project Display
South Korea EP Group Project: A Paragon of State-of-the-Art Building Innovation
300,000 m3 per year, AAC Block Production Line: Pushing the Boundaries of Construction Technology
Bahrain NCC Project: Leading the Way in Sustainable Building Practices Across the Gulf Region
200,000 m3 per year, AAC Block Production Line: Championing Efficiency and Environmental Responsibility
Indonesia Superior Prima Sukses: Setting New Standards in Southeast Asian Construction Excellence
6: Key Innovations Driving the Construction Industry into the Future00,000 m3 per year, AAC Block Production Line: Redefining Modern Architectural Horizons
Zhejiang Rongshen Project, China: A Symbol of Engineering Prowess and Sustainable Progress
500,000 m3 per year, AAC Block & Panel Production Line, Featuring China's First Green Cake Separator Equipment: A Game-Changer in Sustainable Manufacturing